Qualiform is Your Number-One Resource for Rubber to Metal Molding
Are you looking for a reliable manufacturer of high-quality rubber parts? Qualiform Rubber Molding is a leading provider of rubber to metal molding and many other high-precision rubber manufacturing services. Our team of rubber molding specialists is equipped with the industry’s best equipment and technology. So, we can develop custom parts to your application’s specific requirements with unparalleled accuracy.
For more than 40 years, Qualiform Rubber Molding has been delivering superior custom rubber manufacturing solutions to a wide variety of industries. As a result, we have the expertise to meet and exceed stringent quality and performance standards while maintaining quick turnaround and competitive pricing. We can also provide expert recommendations for design and material selection to ensure you receive the best possible products for your project.
Not sure if rubber to metal molding is right for your next project? Learn more about our process below:
Our Rubber to Metal Molding Process
Here at Qualiform, we use injection and transfer molding for the encapsulation and bonding of rubber to metal. This is by far the best method for adhering rubber to both metal and plastic. In fact, it creates the most reliable mechanical bond to metal parts and inserts in comparison to other processes.
Our rubber to metal molding process involves a two-step prep process of the metal before we begin molding the rubber. We start with degreasing the metal and cleaning off any present contaminants. Once clean, we spray a heat-activated adhesive onto the metal, and the part is officially ready for rubber overmolding.
After prepping the metal, the parts are placed in a mold cavity. When molding a specific area of the metal, it is secured with special magnets. If the entire part is being encapsulated, however, the metal will be held by chaplet pins. Then, we can close the mold and begin our rubber molding process.
The molding process begins with gradually elevating the temperature to cure the rubber and activate the special adhesive on the metal part. As a result, the rubber forms a strong, mechanical bond to the metal part. Once cooled, we remove the completed part from the cavity and restart the process.
Learn more about our rubber bonding processes here: Rubber Injection Molding Process or Transfer Molding Process.
Encapsulation with Rubber to Metal Molding
If your parts need to be completely encapsulated with rubber, we use rubber insert molding, which is a slight variation of rubber to metal molding. To fully encapsulate the part in rubber, we suspend the part inside a mold cavity, so we can bond the rubber to the metal with exceptional precision.
This process also offers a variety of benefits. Bonding rubber to metal will significantly improve component stability due to the rubber’s inherent flexibility. Furthermore, these parts are also ideal for creating environmental seals as well as enhancing electrical conductivity, noise and vibration isolation, impact resistance, and corrosion resistance while meeting NEMA standards.
In addition, rubber insert molding can produce parts in a full range of sizes. Thus, it is one of the most versatile rubber molding processes in the industry.
Work with ISO-Certified Rubber Manufacturers
Searching for rubber to metal molding companies will yield a wide variety of results. However, Qualiform is one of the few rubber molding companies that is certified to ISO 9001:2015. As a result, we can create rubber components for a more diverse range of industries and applications. In fact, we supply various high-profile companies in the automotive, marine, healthcare, electronics, and even aerospace industries.
Here at Qualiform, we work to give our customers the best quality and value for their rubber components. So, we work closely with each client throughout the entire design and manufacturing process. We want to develop a full understanding of your needs and application requirements prior to developing your part. So, we can more accurately fulfill your unique quality and performance standards.
Quality, precision, and uniformity are central to our rubber molding processes. Our facility runs on a 3-shift/24-hour schedule, so we can consistently offer competitive pricing, quick turnaround, and flexible scheduling while developing the highest quality products on the market. If you are looking for a rubber molding company for your next project, look no further than Qualiform.
Our Rubber Molding Capabilities
Qualiform offers much more than just rubber to metal molding services. Our state-of-the-art manufacturing facility allows us to perform a full range of molding processes and develop virtually any component for any application.
Qualiform’s staff of rubber molding specialists combine countless years of experience in the industry to offer the finest rubber component solutions on the market. In fact, our team offers expertise in all areas of rubber molding including design techniques, production methods, and material selection.
Here are a few examples of the services we offer:
- Custom Rubber Molding
- Injection Molding
- Compression Molding
- Transfer Molding
- Rubber Extrusion
- Rubber to Metal Molding
- Custom Rubber Grommets
- Rubber Gaskets
- Rubber Seals and Tubing
- Custom Rubber Products
Rubber Material Selection
Material selection and acquisition are also Qualiform specialties. Choosing the best materials for custom rubber components is a uniquely nuanced process that requires the consideration of many small details. In fact, many materials share characteristics, making the selection process even more difficult.
However, Qualiform’s team of rubber molding experts can simplify this process. If you are unsure of what materials you need, we can provide you with professional material recommendations depending on your application requirements. As a result, we can ensure you receive a product that will perform optimally in your industry.
We take all relevant characteristics into consideration when choosing rubber materials. Once we have a full understanding of your application, we can find the best rubber compound for the job. In fact, we give our clients access to a wide range of high-quality synthetic and natural rubber materials:
- Colored Compounds
- Natural Rubber
- Fiber Molding
Learn more about our rubber material selection.
If you are looking for a rubber to metal molding company, get in contact with Qualiform Rubber Molding today! We are ready to answer any questions you may have and help you get started on your next project.