Rubber Molding Services from a Proven Manufacturer
ISO-Certified Rubber Molding Near Me / High-Quality Rubber Products / Rubber Molding Capabilities
Why Choose Qualiform? / Rubber Material Selection / Rubber Extrusion Services
If you are looking for rubber molding near me in Ohio, you can rely on Qualiform’s custom rubber molding services. We are a leading rubber molding company, so we can develop custom designs, sizes, and shapes for any rubber component you need. We also offer a wide variety of rubber materials including SBR, Butyl, EPDM, Neoprene, Viton™, Nitrile, Fiber Forcified Rubber, Natural Rubber, and more!
Here at Qualiform, we use our industry experience and state-of-the-art equipment to manufacture rubber products to your exact specifications. We also offer full-service technical support, design recommendations, and material acquisition. As a result, many businesses and organizations in the automotive, marine, aerospace, manufacturing, healthcare, transportation, electronics, and food processing industries rely on Qualiform to design their molded rubber products.
Qualiform has been providing full-range rubber molding services for over 40 years, and we have earned our spot as a leader in the industry. We work closely with each of our clients, so we can develop a full understanding of their needs and application requirements. Our rubber molding experts can customize a wide range of products to your quality and performance requirements including gaskets, seals, hoses, cords, tubing, and more!
With our catalog of high-precision molding services and knowledgeable staff, we can create rubber products that meet and exceed our customers’ expectations. Furthermore, our staff can provide you with expert recommendations for sealing, insulation, sound and impact absorption, wear resistance, and other relevant characteristics for your project.
ISO-Certified Rubber Molding Near Me
Although there are numerous rubber molding companies to choose from, Qualiform is one of the few manufacturers in the USA with certification to ISO 9001:2015. So, many industries depend on Qualiform to fulfill their custom rubber molding needs. Industries including aerospace, transportation, plumbing, electrical, and consumer products all utilize Qualiform rubber products.
Our unwavering commitment to quality and precision allows us to offer superior rubber molding services with competitive pricing. In fact, we operate on a 3-shift/24-hour schedule. As a result, we can readily work with our customers’ schedules and ensure timely delivery, while remaining within their budgetary constraints.
Qualiform’s central goal is to give every client the best possible rubber molding solutions. So, we will work by your side at each stage of the design and manufacturing process from prototyping stages to the final production of your rubber components.
High-Quality Rubber Products
If you are looking for rubber molding near me with reliability, precision, and uniformity, Qualiform has you covered. As a leader in the U.S. rubber molding industry, we have more than 40 years of experience in developing high-quality rubber products. Furthermore, we set ourselves apart from our competitors with innovative design techniques and quality rubber materials and compounds.
As a result, we offer the most consistency out of any rubber molding company in the industry. So, you can depend on Qualiform to create the best solutions for your application.
Most notably, Qualiform specializes in the manufacturing of grommets, bumpers, seals, gaskets, and various other rubber parts. In fact, we can use our experience and problem-solving skills to complete even the most challenging projects. So, you will always receive the highest quality products with pricing within your budget.
Rubber Molding Capabilities
At Qualiform, we offer a full range of rubber molding capabilities to meet the requirements of virtually any applications. As a leading developer of custom rubber parts, we have the experience and versatility you need to create competitively-priced, quality solutions.
Furthermore, the Qualiform staff combines countless years of experience in custom rubber molding. In fact, our team offers a full understanding of all areas of rubber component design, rubber material selection, and precision manufacturing techniques.
With Qualiform, you gain access to a wide variety of high-quality components as well as a diverse catalog of custom rubber molding services including:
We want to gain a complete understanding of your rubber molding needs, so we always work directly by your side throughout the design process. This involves material selection and acquisition, finding the best part design for your application, and determining the number of components you need. Our team of rubber molding experts will take everything into consideration to ensure you receive the best solution.
Why Choose Qualiform Rubber Molding Services?
Qualiform customers also receive many advantages you won’t find with our rubber molding companies:
- Competitive Pricing
- Quick Turnaround for High-Volume Production Runs
- Manufacturing for larger components of sizes up to 48” x 56” and 20 lbs.
- 3-shift/24-hour operation schedule, so we can meet your time and delivery requirements.
- Experience in all aspects of custom rubber molding from prototyping and product design to final production.
- The ability to purchase new tooling or maintain tooling from other molders for your project. Our customers also own their tooling, so we can be your central resource for the development of custom mold rubber products.
- Monitored material costs, so we can give you the lowest pricing possible.
- Green Initiatives like repurposed rubber allow us to reduce overall costs and keep rubber out of the landfills.
- American-made products from an American-owned company.
Once our team figures out the best method for your project, we can begin designing the tooling and selecting rubber compounds. As a result, we can accurately meet your quality and performance standards regardless of the application. In fact, we offer access to a wide variety of rubber materials.
Rubber Material Selection
Material selection is a complex and nuanced process requiring the consideration of various crucial details. In fact, many rubber materials have characteristics that overlap. So, identifying the perfect material for a given application can be difficult during the early design stages.
With Qualiform, however, you can eliminate the confusion and save time. Our rubber molding experts will provide material recommendations to ensure your parts fit perfectly in your application.
When selecting materials, we take all relevant factors into consideration, including design, manufacturing methods, and your unique specifications. Once we completely understand what you need, we can accurately select the best rubber compound. We offer our clients access to a full range of high-quality rubber materials, so you always receive the best molded rubber parts. Our materials include types of both synthetic and natural rubber:
Quality and precision are top priorities for all custom rubber molding projects, so we only use the highest quality materials available. Learn more about our available rubber materials here.
Rubber Extrusion Services
In addition to our other rubber molding services, we are also a leading provider of rubber extrusion services. Our precision equipment and manufacturing techniques ensure every client receives rubber extrusions to their exact specifications. Furthermore, as a leading rubber extrusion company, we can custom design die to meet entirely unique requirements for your projects.
Additionally, Qualiform rubber extrusion offers many advantages:
- Can create various unique shapes and configurations
- Efficient and cost-effective production
- Lightweight, high-strength products
- Low waste production
The Rubber Extrusion Process
We have earned our spot as a top rubber extrusion company by committing to quality, precision, and uniformity for all rubber extrusion projects. As a result, we can custom design die and tooling to meet even the most challenging customer specifications.
The rubber extrusion process starts with feeding unvulcanized rubber materials into a hopper. From the hopper, the rubber moves to a rotating screw, which applies pressure and heat as we feed the rubber into the die. The die then performs the shaping tasks necessary for creating the desired component.
We also have to perform post-processing tasks. Once the component is shaped, we vulcanized the rubber to strengthen the finished part. We also cure rubber materials with sulfur and other curing agents.
In addition to vulcanization and curing, we offer a variety of other secondary processes. These processes include cutting to size, splicing, drilling, end joining, and powder dusting to prevent sticking. With the help of our expert technical staff, your product will go through all the necessary secondary processes, ensuring you receive the perfect part for your application.
Applications for Custom Rubber Extrusions
Rubber extrusion is a particularly versatile method for developing rubber products. With unparalleled resilience, flexibility, and impermeability, rubber extrusions are the ideal options for gaskets and seals.
For example, rubber extrusions are common for many household applications including rubber trim, weatherstripping, seals, and floor matting. In fact, you will find these extrusions in pencil erasers as well.
Outside of the home, rubber extrusions can be found in cars, bicycles, and even space shuttles. Other common applications also include many warehouse and manufacturing facility uses like rubber sheets, rollers, and rods that absorb sound and vibration from industrial equipment.
Rubber Extruded Seals and Gaskets
Qualiform specializes in the manufacturing of rubber extruded gaskets and seals. Extruded gaskets and seals are useful in a wide variety of industries and applications. These applications include EPDM rubber seals, rubber tubing, o-ring cords, locking gaskets, trim seals, and more!
We can also create high-quality extrusions for cords, squares, or custom hollow shapes. Furthermore, we will provide any recommendations you may need in terms of design and material selection.
If you are looking for rubber molding near me in Ohio, contact Qualiform today!