Looking into custom rubber product development? Connect with the team from Qualiform today to learn more.
Rubber Product Development
Have you and your team been planning to use custom rubber parts for your next project? To benefit from the most cost-effective results possible, you will need to set aside time to take an active role in the rubber product development process. See below to learn about some of the most critical factors to consider when customizing rubber parts.
Custom rubber parts must withstand the unique stresses of their environments. For example, nitrile rubber is notable for its resistance to tearing while neoprene is ideal for resisting a wide range of solvents. A reliable rubber fabrication team will be able to assist the client in selecting a material or set of materials that will withstand forces specific to the application and that will come at an appropriate cost.
Comparing Fabrication Methods
The right rubber manufacturing company for your project will also collaborate with you to choose the most cost-effective rubber fabrication method. Different companies specialize in different methods; be mindful of this during your rubber product development process. For example, some companies must compare rubber injection molding and rubber transfer molding.
Rubber injection molding refers to the process by which fabricators carve a component’s inverse into a mold, and pour molten rubber into this mold. The material then undergoes heating, cools and hardens. Fabricators then remove the mold and trim excess rubber away.
Companies often choose rubber injection molding because the method produces minimal waste and can accommodate both overmolding and rapid cycle times. However, rubber injection molding can come with higher lead times and costs than other rubber fabrication methods.
Rubber transfer molding first involves the compression of rubber build material and then the injection of this molten rubber into a custom mold to then harden and form a custom part. Significantly, transfer molded parts can bond to significantly fragile parts like wire. Companies often choose rubber transfer molding for transportation applications, for example.
In addition, transfer molding is compatible with geometrically complex designs and with parts that must trap air in multiple cavities. However, this rubber fabrication method does produce significant amounts of waste rubber material and can come with higher mold maintenance costs than other methods.
The professionals from Qualiform recognize every project goal is different. Count on this dedicated team to help you determine the most cost-effective materials, methods and designs for your next project.
Need a reliable fabrication team for your rubber product development process? Count on the professionals from Qualiform to help you get the job done. Among competing fabricators in its community, Qualiform truly stands out.
The Akron, Ohio area has a reputation of excellence in rubber fabrication and manufacturing. The experts from Wadsworth, Ohio’s Qualiform carry on the tradition through the customization of durable rubber products and fast turnarounds.
If American manufacturing and environmental sustainability are priorities to your team, then choose Qualiform. In fact, the company dedicates resources to green initiatives to keep rubber out of landfills.
Qualiform serves customers as a one-stop-shop for rubber customization. For example, Qualiform fabricates a wide range of rubber materials, including natural rubber, Viton, neoprene, EPDM, nitrile rubber and more. Customers turn to Qualiform for compression molding, rubber to metal bonding, rubber extrusion, rubber injection molding, rubber transfer molding and more. Connect with the fabrication team from Qualiform today to put the right design together for your next project.